ABOUT US

Duraweld Metsys Pvt. Ltd. (Formally known as Duraweld Wearplates Private Limited), designed and developed in the year 1990-1991, "WEARPLATE" manufacturing concept indigenously and introduced this Hi-Tech material in India for the first time, with the assistance of Industrial Development Bank of India under "Venture Capital Fund Scheme".
The Company was honoured with the National Award for Outstanding Entrepreneurs and Quality Products for the year 1995-96 at the hands of the then President Dr. S.D. Sharma in July, 1997 at New Delhi.

The Company was conferred upon ISO 9001 Quality System Certification in April, 2004 by Det Norske Veritas (DNV) - The Netherlands - the only Company with ISO 9001 in the field of composite wearplates and reclamation services of vital machinery components.

» THE WEARPLATE TECHNOLOGY:

* Wearplates manufacturing is a highly specialized Robotic process wherein Mild Steel base plate is cladded by simultaneous blending of alloy wires and alloy metal constituents, which ensures maximum possible carbide concentration and minimum dilution. The Wearplates provide muscles on your metal/machinery components to combat wear very efficiently and economically.
We at DURAWELD produce the WEARPLATES with a procedure called Weld Cast method, in which desired hard layer is deposited in single pass, which is very much the same way as they are manufactured at VAUTID or VIDAPLATE in foreign countries. The promoter had in fact worked at VIDAPLATE NSW, AUSTRALIA plant for over a year.
* Composite Wearplates - wherein Mild Steel base is overlaid by Chromium and other alloy carbides to achieve properties to combat severe abrasion, moderate or heavy impact and heat in ONE SINGLE PLATE without sacrificing very high initial hardness to combat numerous Wear Phenomenon in the field.

* Wearplates find significant applications in OEM, Material Handling, Mining, Earth Moving, Power, Cement and Steel Industries.

» LABORATORY WEAR DATA OF DURAWELD METSYS

Laboratory test/trials of our wearplates at V.N.I.T on wear testing machine showed the following results:
* Test Sample - 10mm Dia, thickness - 15 mm

STANDARD ASTM G 65 TEST CONDITIONS:
* Revolutions - 600 R.P.M
* Abrasive wheel - Carborundum universal 180 mm Dia. cumiflex Hi-cut.
* Load - 20 Kg at the point of contact
* Total duration - 16000 Revolutions
* Criteria of wear test - Loss of weight.

This Wear-data is quantitative only.
However, field experience in numerous applications has proved beyond doubt, the Average Qualitative Life is depend upon the working condition like material handled, size of material, kind of impact and abrasion.

» EXTREME ABRASIVE / IMPACT WEAR RESISTANCE

* Duraweld Wearplates owe its Abrasion Resistance to Chromium Carbides concentration of 45% to 60% in hard overlay and Impact Resistance to Ductile Mild Steel base. High Carbide Concentration is due to ROBOTIC overlay Process which ensures very low dilution levels.

WE SUPPORT OUR CLAIM WITH BANK GUARANTEE

* We give Performance Bank Guarantee to the extent of 10% of the order value as per the standard terms and conditions of your bank guarantee format.

WE SUPPLY TO O.E.M. OF REPUTE VIZ. THYSSENKRUPP (FORMERLY KRUPP IND. INDIA LTD), HUMBOLDT WEDAG, ELECON ENGG., LARSEN & TOUBRO, LNV TECHNOLOGY, & ENEXCO TECHNOLOGIES ETC.

Enclosed the list of our customers & applications for which DURAWELD WEARPLATES are regularly being supplied.

* Wearplate technology was INTRODUCED FIRST in our country by none other than DURAWELD in the YEAR 1991 and established the same with your help and encouragement.
* We will be highly obliged to receive your valuable enquiry for specific WEAR problems and we at DURAWELD assure you of CORRECT & ECONOMICAL solution.

* Further, for any technical explanation or clarification, please do write to us at duraweldmetsys@gmail.com

Thanking you and assuring you of our best services all the times.

» MISSION STATEMENT

"Duraweld Metsys" express its Total commitment to customer satisfaction. Through Turnkey Environment friendly Engineering Solutions to Industries (Viz. Steel, Cement, Thermal Power Plants, Mining and OEM Industries) experiencing critical wear related problems. We aim to create dedicated value to our services for the benefit of our customers.

» AWARDS & ACHIEVEMENTS:

National Award for Quality Products (1995-96)

» WE SERVE

• OEM's
• Power
• Steel
• Cement
• Mines
• Various Liners for OEM'S as per Drawing
• Liner Plates
• ESP Duct duly Fabricated
• Cyclone fabricated with Wear Products for Slag Cement Handling
• RAKM-325 Rotor Air Seperator
• VRM2 Outlet to Cyclone Inlet
• Launder for Coal Washery
• Trunion – Century Cement
• Grit Cone Assembly
• Fabrication of Various Chute's and Hopper
• Coal Chute Retainer (L&T MHI Boilers)
• Replacement of RBF with Modular "Y" Chutes
• Application Steel